The Mitutoyo Automation Cell transforms your CMM into an automated inspection solution that helps reduce operator intervention, improve measurement consistency, and support lights-out manufacturing with confidence. Mitutoyo Automation Cell modules can be paired for a complete metrology automation cell, or added, removed, customized and integrated into existing manufacturing systems
Features & Benefits
- Increased productivity and reduced cycle time, delivered through a modular metrology system!
- The Mitutoyo Automation Cell comes standard with four core modules to coordinate automated part handling for your CNC metrology.
- A simplified automated workflow manages part handling and MCOSMOS program execution, offering consistent, repeatable inspections with significantly reduced operator interaction.
- Expandable options are available, including RFID automation for automatic program selection and automated robotic pallet handling, allowing the cell to seamlessly adapt to your future growth.
- Mitutoyo services, including initial install, calibration, and programming upon request, ensure that the equipment is Day 1 Ready to execute automated measurement cycles immediately.
Function
System Architecture | Mitutoyo Automation Cell Modules
The Mitutoyo Automation Cell comes standard with four core modules, engineered to optimize throughput and maximize unattended metrology operations. The modular architecture allows the cell to be precision-configured around specific part geometries, custom fixturing, and dynamic workflow requirements.
| Module Specification | Technical Description & Capabilities |
|---|---|
| Module 1. Machine & Software Interface |
Centralized Metrology Control Hub: Functions as the primary command center driving the automated workflow. Powered by MCOSMOS software, it manages part handling, executes inspection routines, and automatically generates comprehensive data reports in versatile formats including PDF, CSV, ASCII, MeasurLink, and AQDEF. Operators can configure inspection queues manually or utilize integrated RFID automation; by scanning an RFID tag, the system instantaneously and automatically selects the corresponding measurement program. |
| Module 2. Part Handling |
Kinematic Mounting Foundation: A high-rigidity receiver plate engineered for highly repeatable fixture location. It is universally compatible and designed for seamless integration with Mitutoyo’s robust shop floor CMMs or the high-precision CRYSTA-Apex series coordinate measuring machines, establishing a stable, uncompromising datum for automated part swaps. |
| Module 3. Pallet Rack & Pallets |
Adaptable Fixturing & Robotic Integration: Customizable machine pallets secure components while interfacing directly with the automated part handling system. The integrated robotic arm is scaled dynamically—tailored strictly to accommodate the distinct payload capacity, reach, and spatial constraints of your manufacturing facility to ensure consistent, repeatable inspections. |
| Module 4. Workstation |
High-Capacity Queue Management: A robust, multi-tiered staging rack designed to organize loaded machine pallets for continuous processing. After an inspection routine concludes, the robotic arm automatically returns the measured parts to the rack and repeats the sequential retrieval process until the entire defined queue is complete, drastically minimizing operator interaction and reducing cycle times. |